Heavy Fuel Oil Power Plant Services

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About Us:

EEL for Engineering Services, is a private sector market leader in Syria for HF Power stations EPC and O&M Services, established since 2012, and is proudly providing comprehensive power solutions for large scale projects, commercial, industrial and power sectors, our professional team supported by HIGH-END engineering, know-how and operational international providers that meets the latest updated and international standards of HF Oil Power Stations, which will ensure our clients’ satisfaction and high quality end of the following, but not limited to, services:

 

  1. Turn-Key Engineering Services for HF Fuel Power Stations supported by our international providers of technology and know-how in this field, whom are one of the international top companies in the HF Power Stations technology sector.
  2. Construction Services: All civil and steel construction works, erection, all piping works, all HV, MV and LV cabling works, testing, commissioning and QA/QC management, safety management and in field operations implementations.
  3. Best practice and standardized professional O&M services to ensure 24/7 plant operations the best methods and operations that will maintain the high value of your investment.
  4. Procurement services considering quality VS cost scenarios.
  5. Relevant Consulting Services: projects development consulting, turn-key solution, project management, feasibility and investment studies services.

 

Our HF Oil Power Stations Solutions’ package of services is designed, developed and implemented to provide our clients with high performance ratios, turn-key solutions and supported with our team professional experience and know-how in providing systematic and best practices O&M services which will result as efficient ROI for your investment, long term and professional management of your investment’s assets high value.

 

Our Services:

 

  1. Projects Development and Projects Management

EEL for Engineering Services Co., and through the combination between our local experience and professional team and our partnership with international capable and qualified partners specialized in the HF Oil Power Stations sector, we are qualified and capable to conduct a standardized package of consulting services relevant to projects development and project management to ensure a high quality management of the implementation of your investment.

 

  1. Technical Consultation and Support

Our technical support package covers all stages of your project, where our services include, but not limited to:

  • Feasibility study and financial forecasts.
  • Designing stages: concept design and detailed design.
  • Relocation and refurbishment of the power plan.
  • Supervisory Services: Provided for all civil and still works, disassembling, relocation, transport, assembly, erection, testing and commissioning, operation and maintenance.

 

  • EPC Services:

EPC services (Engineering, Procurement and Construction) are the most critical and cost consuming phase in HF/Diesel Oil Power Station development, the importance of this package is exceeding the high-end design (concept design and detailed design); Our services are guided by value engineering methods of providing the procurement component which will lead to select, purchase and use a high quality technical solution that is based on the value VS cost scenarios.

Our services cover all site construction works including, but not limited to:

  • All civil and steel structure works.
  • Generating units and other supporting units’ erection, assembly, commissioning and testing works.
  • All piping works, which includes welding, flushing, pickling, acid bath and all chemical and mechanical cleanings.
  • All LV/MV/HV cabling works, which includes wiring, cable jointing / termination and instrumentation.
  • Testing before starting up, which includes final checks of installed engines and all auxiliaries’ systems, piping and cabling installations, performing safety and alarm tests, evaluation of all temperature and pressure values, application of shut down and emergency stop scenarios and delivery of all the power plant systems in systematic and standardized operation to customer.

 

  1. O&M Services:

We, at EEL for Engineering Services Co., are giving the O&M (operation and maintenance) package of service, our maximum interest and importance, as the high investment value will require a high quality and well-structured O&M model to deliver efficiently the following services:

  • Power plant management,
  • Spare parts management: budgeting, technical evaluation, supply and delivery.
  • HSE training programs: firefighting, first aid, PTW, electrical safety rules.
  • EEL management of business process SOFTWARE: a complete business process management system owned and developed by EEL for Engineering Services.
  • 24/7 professional operations and maintenance management of the power plant.

 

Keeping the highest rates of performance during the operating years of the power station is our main objective to manage and minimize the variable factors that will effect on the performance of the investment.

 

Our projects

 

EEL for Engineering Services Co. gained over years of operating a solid experience and know-how capabilities in the power generating private sector through managing clients’ valuable assets and creating solutions to face the extreme challenges that Syrian business environment faced during the crises, we kept our commitments to our clients and continuing providing them with our professional services. Since 2012, we are proudly providing our professional engineering services for the power plant owned by one of the leading industrial companies in Syria.

 

The power plant description and main components:

 

  • Plant’s Generating Capacity: 46 MW

 

  • of Generating Sets: 6 sets (5 sets 8.44MW capacity each + 1 set 3.7MW capacity)

 

Engine (Wartsila / W20V32, W9L32, 750 rpm): The engine is a four-stroke HFO/LFO engine with direct fuel injection, equipped with turbochargers, intercoolers, engine driven cooling water and lube oil circulation pumps.

Generator (ABB / AMG – 1120MP08, 0900MK08 – DSE, 6.3KV): The engine drives a synchronous three-phase generator. The air-cooled generator includes a cooling unit with shaft-mounted cooling fans and air filters. The generator is also equipped with an anti-condensation heater. The excitation of the generator is controlled by an automatic voltage regulator, installed in the control cabinet of the generating set.

Black start generator, 150kw, 400v, 3ph: includes a diesel engine and a generator. The four-stroke engine is equipped with a turbocharger and an intercooler, pumps and filters for fuel, lubricating oil and cooling water, cooled by a radiator with an engine-driven fan. A fuel tank is integrated in the unit, equipped with an electric starting motor and a charging dynamo.

 

  • Operating Fuel: Heavy fuel oil as the main fuel, and light fuel oil as backup fuel.

 

    • Auxiliaries Systems: The auxiliaries Systems can be described and summarized as per the following:

     

    Auxiliaries System Description
    1. Fuel Handling System Components: HFO day tank 300 m3; HFO buffer tank 80 m3; LFO storage tank 2500 m3; LFO day Tank 300 m3 ;  HFO unloading pumps; HFO transfer pumps; HFO separation: 3x SA 871; ALFA LAFAL HFO separator unit; HFO feeder pumps; HFO auto & manual filters; LFO unloading pumps LFO transfer pumps  
    2. Lube Oil Handling System Components: New lube oil unloading pump; New lube oil tank 35 m3; New Lube oil transfer pump; Lube oil service tank 13 m3; Lube oil service tank transfer pump; Used lube oil tank 35 m3; Lube oil mobile transfer pump; Lube oil separators SA 871 Separation System Alfa Lava  
    3. Oily Water & Sludge Handling System The oily water system collects oil-contaminated water and separates it into clean water and sludge.

    The collecting pits are emptied to the oily water buffer tank by transfer pump units.

    The transfer pumps operate according to signals from level switches in the collecting pits.

    The system also receives sludge from units equipped with separate sludge pumps.

    Components: Oily water feed pump unit; Oily water transfer pump unit; Oily water treatment unit, Sludge loading pump unit.

     
    4. Water Treatment System Components: Raw water tank; Raw water pumps, Multimedia Sand filter 6 m3/h; Active carbon filter 6 m3/h; Softener with auto flowing control, 2 parallel resin tanks; High pressure pump; Reverse Osmosis device with membranes; Pure water tank 3 m3, Pure water pumps; Daily concentrate water tank; Daily concentrate water pumps; Deaerator 5 m3; Feed water pumps.  
    5. Steam System Components: Waste gas heat recovery; Boiler 3 x 150 kg/h, 8 bar, 175 C ° EGS1.5-0.8NS; LFO Auxiliary boiler 150 Kg/h; HFO auxiliary boiler 200 Kg/h

    Condensate tank 3 m3; Condensate water pumps.

     
    6. Compressed Air System The compressed air system includes two subsystems with separate compressor units.

    a.      The high-pressure air 30 bar needed for starting the engine is provided by the starting air unit

    b.      The instrument air units supply air at lower pressure 7 bar to pneumatically operated devices on the engine and in the auxiliary systems. The starting air unit also has an outlet line with a pressure reducer, connected to the instrument air units.

    This enables the starting air unit to be used as a backup for the instrument air compressors.

    components: Starting air compressors; Starting air vessels, Instrument air compressors; Instrument air bottles.

     
    7. Control System The generating set can be controlled in automatic and manual mode; The main functions of the control systems can be listed as the following:

    §  Start and stop of the generating set.

    §  Synchronization

    §  Engine speed and load control

    §  Generator output control

    §  Control of auxiliary systems

    §  Monitoring and alarm handling

    §  Safety functions, such as start blocking, shutdown and load reduction.

    Components:

    §  Local control panels

    §  PLC: The PLC system controls the operation of the generating sets and some of the auxiliaries. It collects data, executes controls, generates alarms and performs measurement scaling for the WOIS terminal.

    §  WOIS (Wartsila Operator’s Interface System) workstation

    §  WISE (Wartsila Information System Environment) workstation

     
    8. Electrical System Components: HV/MV/LV switchgear; HV/MV/LV switch board; AC / DC UPS system and batteries; Power Transformers; Variable frequency drives; HV/LV Electrical Motors; Electrical Protection Area and indoor lighting; EX electrical equipment.  
    9. Firefighting System Components: Fire water (raw water) tank; Firefighting Jokey Pumps; Firefighting main pump; Firefighting diesel pump; Foam bladder tank; Water and foam hydrants; Fire extinguisher (powder, CO2); Storage tanks water rings; Storage tanks foam chambers; Electrically controlled valves; Fire detection and alarming system.  

     

Our Professional Team

 

Our team is our most valuable asset, EEL for Engineering Services Co. has a permanent work force of 52 professional engineers and technicians supported by commercial and contractual specialists, administrative staff and build-up date communication network.

The activities of the EEL for Engineering Services are implemented by Specialized Departments. Each department is responsible for the technical aspects of its activities. Our company structure includes the following departments:

 

Department name Main Functions and Responsibilities
1. Technical authority & OM manager Power plant management, Technical support, Problem solving & technical solutions.
2. Operation Department 24/7 Operating, QA/QC management, Equipment condition monitoring, Operating tests, Material (fuel, oil, chemicals) consumption & SFC, Equipment operating values & alarm-trip setting, Plant equipment availability
3. Maintenance Department PM & CM maintenance, QA/QC management, Equipment overhaul and major maintenance, Mechanical, electrical, control & automation, workshop work, piping, welding, construction, Working tools handling, Safety equipment and protection setting tests, PTW system implementation, Maintenance records and history.
4. Support Department Documents control, Procurement management, Inventory management, Planning: monthly, annual, 2 years, QA/QC management, O&M KPI’s and procedures, Site management, Technical training, Revived spare parts technical evaluation, Commissioning and recommissioning, Projects’ supervision.
5. HSE Department Safety consulting, PTW, housekeeping monitoring and auditing, Lifting equipments test, Emergency response plan & procedures, Emergency drills, HSE training, PTW, firefighting, first aid and emergency response, PPE handling, Safety induction tours.
6. Administration and Finance Departments Business Development Management, Finance Management, Accounting management, Logistics Management, HR management, Archiving and filing.

 

EEL for Engineering Services is your trusted services provider, where our customized services can cover the all lifecycle of your investment from concept stage till implementation stage, starting from feasibility studies, EPC turn-key solution and not ending with O&M services.